Sunday, December 9, 2007

Time Flies...

...whether you're having fun or not. Believe me, I was not. I had another of those home remodeling/repair surprises kick me in the teeth. I pulled up the nasty carpet on the stairs back at the beginning of November. I figured it would be relatively easy to strip the glue and old finish and then refinish the wood, much like I did on most of the first floor. Long story short...I finished building a new stair case the other day. You can stop reading here if you only like short stories.

The wood under the carpet was so dry and brittle that I could pull most of the treads apart with nothing but my hands. Several treads were broken and I am really surprised that no one had fallen through them. I replaced the worst of the treads with what I had on hand then went off to purchase proper oak treads to replace all of the old ones. It's important to note at this point that my house is old. It was built in 1900 and back then, 1 inch = 1 inch. See where this is going?

No?

Alright, the original stairs were made of 1 inch oak treads and risers mounted on a triple stringer. Moulding was cut from 1" by 12" by x' oak boards to fit precisely along both sides of the staircase, covering the seam where the edges of each step meet the walls, and capped with a nicely milled piece of trim. The result is a very neat and finished look. For whatever reason, today's lumber is smaller than the specified size would have you believe. For example, a 2x4 stud is really only something like 1 3/4" by 3 1/2". Weird. So, the 1" by 10" boards I needed to make the stair treads only measured 3/4" by 9 1/2"...not big enough. This also meant I would have a bigger gap than originally between the tread and the moulding.

So, I had to buy 1" by 12" oak lumber, cut it to size, add a nice round edge with the router, stain, poly, and install 11 steps with spacers to make up for the old inch/new inch difference, and add new painted risers. I also installed new oak flooring on the landing. What a pain in the ass. The only thing left is to touch up the nail holes, put a fresh coat of paint on the risers, and either restore the original woodwork, if that's possible after my less than gentle demolition of the old stairs, or cut all new and try to match a modern stain/varnish combo to the color of 100-year old varnish. (>_<)

1 comment:

Anonymous said...

I don't know what the heck you are talking about - the finished job looks incredible. Yeah, pain in the arse, but you might just be a family handyman! Granted, I can't imagine Trina giving you room to screw up- ha, ha!